Ultima Engine Reference Guide - ULTIMA® 100, 107, 113 C.I., CE SERIES CASE
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05 Feb
Ultima Engine Reference Guide
In an effort to make servicing your V-Twin® engine easier, Ultima have put together what we believe to be the most comprehensive list of replacement parts for the heart of your motorcycle. We hope that this reference guide serves as more than just a book, we envision this guide as more of a tool that can be used for years to come. Starting with the Evolution® family of engines this reference guide, through time, will expand to include Shovelhead®, Panhead® & other older Vintage V-Twin® engines.
Every attempt has been made to insure proper fitment of our parts for the applications listed in this guide. It is the end users responsibility to exercise good judgement in the part selection, installation & maintenance of their motor when installing parts referred to in this reference guide. Ultima has no control over the judgement of others & assumes no responsibility or liability of any nature for the failure of others to use good judgement.
Ultima Company LLC is not a representative of any other motorcycle engine manufacturer and the parts we sell are not necessarily recommended by any other motorcycle engine manufacturer.
All words used in this catalog denoting any motorcycle engine manufacturer, engine models or part numbers are intended for use as reference only. Although our replacement engines and engine parts are not original factory equipment for some manufacturers, our intention is to provide an exceptional quality replacement part that will outperform the original equipment of many OEM manufacturers. Harley-Davidson® Parts: Harley® and Harley-Davidson® and other model names of Harley® motorcycles are used as a reference only. Some H-D® part numbers are also used as reference only. We are not an authorized Harley® dealer and in no way do we have, or intend to imply any kind of business relationship with Harley-Davidson Motor Company®. Our intention is to provide products that can be used on a Harley-Davidson® motorcycle. Names and words that are registered trademarks of Harley-Davidson® Inc. Milwaukee, WI, such as Evolution®, Harley-Davidson®, Harley®, H-D®, HD®, and Softail® are not intended to imply that they are Harley-Davidson® original equipment by their use in connection with Harley-Davidson® factory part numbers.
All other trademarks, registered trademarks and brand names used in this catalog are the property of their respective holders.
Ultima is not a representative of any other motor or motorcycle manufacturer. All words used in this “Midwest Reference Guide” are intended for use as reference only. Although our motor replacement parts are not original equipment for some motor manufacturers, our intention is to provide an exceptional quality replacement part that meets, exceeds & outperforms the original equipment of many manufacturers. Names & words used in this “Midwest Reference Guide” that are registered trademarks of S&S® Cycle, Merch Performance® & Rev Tech® are not intended to imply that they are S&S® Cycle, Merch Performance® or Rev Tech® original equipment.
ULTIMA® 100, 107, 113 C.I., CE SERIES CASE
ULTIMA® 100, 107, 113 C.I., CE SERIES CASE
# | PART# | DESCRIPTION | OEM# |
1 | 91-880 | Ultima lifter | 18523-86 |
2 | 78-670 | Rear Tappet block gasket | |
78-671 | Front Tappet block gasket | ||
3 | 91-697 | Tappet blocks, 4.0” bore motors, w/hardware | |
4 | 91-775 | Pushrod cover assembly | |
5 | 91-795 | Pushrod set adjustable standard length | |
6 | 91-699 | Rocker arm set, 1.675 ratio | |
7 | 91-666 | Rocker arm shaft | 17611-83 |
8 | 78-675 | Pushrod O-ring upper | 11157 |
9 | 78-673 | Pushrod O-ring middle | 11132 |
10 | 78-674 | Pushrod O-ring bottom | 11145 |
11 | 66-242 | Exhaust stud | 16715-83 |
12 | 91-569A | 2.250”x1.815” Intake valve seat (2.100) | |
13 | 91-568A | 1.880”x1.495” Exhaust valve seat (1.700) | |
14 | 91-747 | Intake valve 2.100”x4.580” | |
15 | 91-748 | Exhaust valve 1.700”x4.620” | |
16 | 93-772 | Compression release | |
17 | 91-337 | Conical spring seat | |
18 | 91-861 | Conical valve spring std. | |
19 | 91-338 | Conical spring retainer, steel | |
20 | 91-339 | Ultima® keeper/lock, conical spring, 7 degree | |
21* | 91-780 | Valve guide int. std. | |
91-782 | Valve guide int. +.001” | ||
91-784 | Valve guide int. +.002” | ||
22* | 91-781 | Valve guide exh. std. | |
91-783 | Valve guide exh. +.001” | ||
91-785 | Valve guide exh. +.002” | ||
23 | 91-770 | Valve seal for BT, XL & TC | |
24 | 89-519 | Rkr box hardware kit (2 rocker boxes) | |
25 | 40-614 | Cam cover bolt kit | |
26 | 77-109 | Rkr box gasket kit (2 rocker boxes), 06’-11’, no hole | |
77-111 | Rkr box gasket kit (2 rocker boxes), 12’-LTR, cntr hole | ||
27 | 89-541 | Rkr box cover, 06’-11’, no hole | |
89-544 | Rkr box cover, 12’-LTR, cntr hole | ||
28 | 89-545 | Rkr box center section, 06’-LTR | |
29 | 89-540 | Rkr box base, 06’-11’ | |
89-543 | Rkr box base, 12’-LTR, w/hole | ||
30 | 17-65 | Oil pressure switch | 26561-84 |
31 | 89-518 | Rkr box reed valve kit (1 rocker box) | 26561-84 |
32 | 41-888 | Spring cap | 26263-80 |
33 | 95-828 | O-ring 84’-99’ | 11105 |
34 | 98-619 | Plunger spring | 26207-83 |
35 | 98-620 | Check ball spring | 26262-80 |
36 | 98-617 | Check ball | 8873 |
37 | 98-623 | Plunger | 26400-82 |
38 | 98-618 | Idler pin | 26327-68 |
39 | 98-605 | Gear, return idle 10T | |
40 | 98-604 | Gear, return drive 10T | |
41 | 98-607 | Gear, feed idle 10T | |
42 | 98-606 | Gear, feed drive 10T | |
43 | 95-753 | Oil seal | 26227-58 |
44 | 98-329 | Clip ring | 11002 |
45 | 98-334 | Drive shaft | 26346-70 |
46 | 98-272 | Woodruff key | 26348-15 |
47 | 21-185 | Spigot elbow | |
48 | 98-622 | Pressure plug | 45830-48 |
49 | 21-123 | Oil tank vent | 63533-41 |
50 | 98-625 | Base gasket 92 & ltr | |
51 | 98-627 | Cover gasket 92 & Ltr | |
52 | 98-602 | Pump base H.O. 92 & ltr pol. | |
53 | 98-603 | Pump cover H.O. 92 & ltr pol. | |
54 | 41-740 | Oil pump hardware kit | |
55 | 40-616 | Head bolt long | 16478-85 |
56 | 40-617 | Head bolt short | 16480-92 |
57 | 98-325 | Snap ring | 26348-36 |
58 | 53-528 | Ignition rotor (gold) | 32402-83 |
59 | 53-529 | Ignition rotor screw | 2611C |
60 | 91-352 | Ignition timing screws | 32606-82 |
61 | 89-114 | Ignition cover, Ultima® w/screws | |
62 | 95-222 | Oil seal | 83162-51 |
63 | 88-110 | Cam cover | 25268-84A |
64 | 78-672 | Gasket, cam cover | 25225-70B |
65 | 114-246 | Cam for 100” & 107” Ultima® motor | |
114-245 | Cam for 113” Ultima® motor | ||
66* | 98-378 | Cam shim .070” | 25554-36 |
98-375 | Cam shim .055” | 25551-36 | |
98-376 | Cam shim .060” | 25552-36 | |
98-377 | Cam shim .065” | 25553-36 | |
98-379 | Cam shim .075” | 25555-36 | |
98-380 | Cam shim .080” | 25556-36 | |
67 | 98-372 | Washer, cam thrust | 25550-57 |
68 | 98-359 | Gear, oil pump drive | 26349-73 |
69 | 98-305 | Woodruff key | 23985-54 |
70 | 98-89 | Pinion Gear Spacer | 24703-54B |
71* | 98-588 | Gear, pinion Red | 24043-78 |
98-585 | Gear, pinion Orange | 24040-78 | |
98-586 | Gear, pinion White | 24041-78 | |
98-587 | Gear, pinion Yellow | 24042-78 | |
98-589 | Gear, pinion Blue | 24044-78 | |
98-590 | Gear, pinion Green | 24045-78 | |
98-591 | Gear, pinion Black | 24046-78 | |
72 | 98-358 | Gear, oil pump driven | 26345-73 |
73* | 98-512 | Breather gear std. | 25313-77 |
98-812 | Breather gear +.030” 77 & ltr | 25313-77 | |
74* | 98-80 | Breather gear shim .110” 79 & ltr | 25313-77A |
98-81 | Breather gear shim .115” 79 & ltr | 25321-79 | |
98-82 | Breather gear shim .120” 79 & ltr | 25322-79 | |
98-83 | Breather gear shim .125” 79 & ltr | 25323-79 | |
75 | 98-302 | Nut, pinion | 24023-54 |
76 | 78-678 | Head gasket, front or rear, .035 | |
77 | 98-540 | Dowel pin .250”x.500” | |
78 | 78-676 | Base gasket front | |
78-677 | Base gasket rear | ||
79 | 95-805 | Oil seal | 12026 |
80 | 98-360 | Spacer, sprocket shaft 71-99 BT | 24002-700 |
81 | 95-320 | Bearing & race set | 9028 |
82 | 300-533 | Case bolt 5/16-18 x 2-3/4 | |
83 | 300-534 | Case bolt 5/16-18 x 3-1/2 | |
84 | 300-535 | Case bolt 1/4-20 x 4.0 | |
85 | 98-547 | 6.125 Cylinder stud | |
86 | 98-490A | Timing plug | 720 |
87 | 98-545 | Set screw 10-24 | |
88 | 98-540 | Dowel pin .250”x.500” | |
89 | 98-544 | 1/4 pipe plug for case | |
90 | 95-429 | Bearing race | 24599-58B |
91 | 300-541 | Alignment pin .500” x.500” hollow | |
92 | 300-125 | Case bolt 1/4-20 x 3-1/4 | |
93 | 98-543 | 3/16 Hi pressure plug | |
94 | 300-453 | Bushing, oil pump 36 & ltr | |
95 | - | - | |
96 | 95-173 | Cam bearing | 9058 |
97 | 98-542 | Breather seperator tube | |
98 | 98-531 | Pinion bearing retaining ring | 11177 |
99* | 95-602 | Pinion bearing White | 24626-87 |
95-603 | Pinion bearing Green | 24628-87 | |
95-604 | Pinion bearing Red | 24641-87 | |
95-605 | Pinion bearing Blue | 24643-87 | |
100 | 98-510 | Screen, crankcase | 24981-70 |
101 | 98-511 | Spring, crankcase 70-99 BT | 24982-70 |
102 | 98-538 | Screen plug | |
103 | 98-339 | Sprocket shaft 81 & later | |
104 | 94-137 | Woodruff key | 23985-56 |
105 | 98-421 | Nut, crank pin 1”-20 | 23969-83 |
106 | 98-650 | Crankshaft halves only 4.250” Stroke 100” & 107” | |
98-651 | Crankshaft halves only 4.500” Stroke 113” | ||
107 | 98-539 | Nut, sprocket shaft 1-1/8”-16 | 24017-80 |
108 | 98-537 | Crankpin w/nut & key | |
109 | 95-145 | Rod race set for 7.44” rods | |
110 | 98-422 | Nut, pinion shaft 3/4”-20 | 24016-80 |
111 | 98-549 | Pinion Shaft .250” longer 100”, 107” & 113” | |
112 | 98-475 | Woodruff key | 11218 |
113 | 98-421 | Nut, crank pin 1”-20 | 23969-83 |
114 | 95-259 | Rod roller bearings & retainer cage | 24385-40B |
115 | 98-573 | Connecting rods H-beam 7.440” w/bushings & races | |
116 | 95-142 | Replacement wristpin bushing .792” | |
117 | 89-516 | Rocker box set, 06’-11’ (2 rocker boxes) | |
89-538 | Rocker box set, 12’-LTR (2 rocker boxes) | ||
118 | 98-554 | Crank assembly 4.250” Stroke 100” & 107” Complete | |
98-553 | Crank assembly 4.500” Stroke 113” Complete | ||
119 | 98-517 | Oil pump complete H.O. 92 & ltr polished | |
98-520 | Oil pump complete H.O. 92 & ltr black | ||
120 | 206-42 | Motor case 92 & ltr 3.875” & 4.0” bore. Natural | |
206-43 | Motor case 92 & ltr 3.875” & 4.0” bore. Black | ||
206-72 | Motor case 92 & ltr 3.875” & 4.0” bore. Polished | ||
121 | 93-860 | 100” Front cylinder natural 3.875” bore | |
93-861 | 100” Rear cylinder natural 3.875” bore | ||
93-864 | 100” Front cylinder black 3.875” bore | ||
93-865 | 100” Rear cylinder black 3.875” bore | ||
93-60 | 100” Front cylinder polished 3.875” bore | ||
93-61 | 100” Rear cylinder polished 3.875” bore | ||
93-858 | 107”, 113” Front cylinder natural 4.0” bore | ||
93-859 | 107”, 113” Rear cylinder natural 4.0” bore | ||
93-862 | 107”, 113” Front cylinder black 4.0” bore | ||
93-863 | 107”, 113” Rear cylinder black 4.0” bore | ||
93-58 | 107”, 113” Front cylinder polished 4.0” bore | ||
93-59 | 107”, 113” Rear cylinder polished 4.0” bore |