Baker Drivetrain Right Side Drive (RSD) Powerbox
19 May
Baker Drivetrain RSD Powerbox Overview
FEATURES
The new BAKER PowerBox; sculpted mechanical architecture laced with TorqueBox design cues and shrink wrapped around the gears to yield the smallest transmission possible. The PowerBox has a 165 ft-lb torque capacity; available for EVO Softail®-based applications as a Standard or R- Ratio right or left side drive 6-speed.
FITMENT
- 1984-1999 EVO Softail®
- Custom Applications
TOOLS REQUIRED
- Torque Wrench (reads both in. lbs. and ft. lbs.)
- 12 Point Deep Well Sockets
- 3/16” Spanner Wrench
- Common Hand Held Tools (Allen Wrenches, Sockets, Snap Ring Pliers, Etc.)
- Main Drive Gear & Bearing Service Tools
- BAKER pn Tool A
- H-D® Equivalent pn 35316A
- Pulley Nut Socket
- BAKER pn TOOL D
- H-D® Equivalent pn 94660-37B
- Inner Primary Race Service Tool o BAKER pn TOOLB-56
- H-D® Equivalent pn 34902A
SPECIFICATIONS
- TRANSMISSION FLUID CAPACITY: 22-24 fluid oz. BAKER Recommends: SpectroTM Heavy Duty Platinum 6 Speed Transmission Oil, pn R.HDPG6
- COUNTERSHAFT END PLAY: .006”-.010”
- SHIFT DRUM END PLAY: .000” (not adjustable)
- PAWL ADJUSTMENT: In 3rd Gear measurement must be equal to within .010” between pins
The PowerBox come in a standard or R-Ratio gearset configuration
| Standard | Ratios |
| 1st Gear | 2.94 |
| 2nd Gear | 2.21 |
| 3rd Gear | 1.60 |
| 4th Gear | 1.23 |
| 5th Gear | 1.00 |
| 6th Gear | .86 |
| R-Ratio | Ratios |
| 1st Gear | 2.82 |
| 2nd Gear | 2.08 |
| 3rd Gear | 1.60 |
| 4th Gear | 1.23 |
| 5th Gear | 1.00 |
| 6th Gear | .86 |
BAKER RSD POWERBOX TORQUE VALUES
The words Harley, and H-D are registered trademarks and are for reference only. Use of H-D model designations and part numbers are for reference only. BAKER Drivetrain has no association with, and makes no claim against, these words, trademarks, or companies.
It is the sole responsibility of the user to determine the suitability of this product for his or her use, and the user shall assume all legal, personal injury risk and liability and all other as well as all other obligations, duties and risks associated therewith.
TORQUE VALUES | THREADLOCKER / LUBRICANT |
ACTUATOR5/16” Bolts:200-225 in-lbs (16-18 ft-lbs) 5/16” Nuts: 200-225 in-lbs (16-18 ft-lbs) | Blue LoctiteTM (242 Removable) |
BEARING DOOR5/16” Bolts:200-225 in-lbs (16-18 ft-lbs) | Blue LoctiteTM (242 Removable) |
TOP COVER1/4” Bolts:100-120 in-lbs (8-10 ft-lbs) | Blue LoctiteTM (242 Removable) |
STARTER EAR5/16” Bolts:200-225 in-lbs (16-18 ft-lbs) | Blue LoctiteTM (242 Removable) |
DRUM ASSEMBLY1/4” Bolts:100-120 in-lbs (8-10 ft-lbs) | Blue LoctiteTM (242 Removable) |
LOCK PLATE1/4” Bolts:100-120 in-lbs (8-10 ft-lbs) | Blue LoctiteTM (242 Removable) |
PULLEY / SPROCKET NUT50 ft-lbs (67.8 Nm)initial torque, then turn another 30-40 degrees; 45 degrees max. | Red LoctiteTM (271 Permanent) |
ECCENTRIC SCREW JAM NUT240-288 in-lbs (20-24 ft-lbs) | Blue LoctiteTM (242 Removable) |
SHIFT LEVER5/16” Bolts:200-225 in-lbs (16-18 ft-lbs) | Blue LoctiteTM (242 Removable) |
NUT, LEFT SIDE SEAL100 ft-lbs (135.58 Nm) | Red LoctiteTM (271 Permanent) |
COUNTERSHAFT CAPSnug with 3/16” Spanner Wrench | Pipe Thread Sealant |
FILL PLUG30-40 in-lbs | Anti-Seize |
DRAIN AND LEVEL PLUG30-40 in-lbs | Anti-Seize |
BAKER RSD POWERBOX EXPLODED VIEWS
FIGURE 1
BAKER POWERBOX PARTS DETAIL FIGURE 1
ITEM | QTY | PN | DESCRIPTION |
| 1 | 2 | 400-8301 | 5/16-24 ARP Nut |
| 2 | 1 | PB15-6RP | RSD Hydraulic Actuator |
| 3 | 1 | 45-9404 | Bleeder Valve |
| 4 | 1 | PB104S-6P | Standoff, Rear RSD Actuator |
| 5 | 1 | 124-5R | 1.500” RSD Hydraulic Piston |
| 6 | 2 | TB174-56AP | Standoff, RSD Actuator |
| 7 | 2 | 66855 | O-Ring, Hydraulic Piston |
| 8 | 1 | 10705-01149 | E-Clip Retainer, Actuator Rod |
| 9 | 2 | TWC411 | Washer, Actuator Rod |
| 10 | 1 | TC411 | Bearing, Actuator Rod |
| 11 | 1 | 125-5R | Actuator Rod |
| 12 | 1 | 3687 | Seal, Actuator Rod |
| 13 | 1 | 3AG1.250-12CL | 5/16-18 x 1.250” ARP Bolt |
| 14 | 1 | 124E-OD6R-A | OD6R Shift Drum Assembly |
| 15 | 4 | 23207 | 1⁄4-20 x 1.250” Black SHCS |
| 16 | 4 | 33001 | Washer, Shift Drum Assembly |
| 17 | 6 | 609B | Alignment Dowel |
| 18 | 1 | 31F100KCSS/P | 5/16-24 x 1.000” Polished SHCS |
| 19 | 1 | 33715-85S | Shift Lever Arm |
| 20 | 1 | 70813 | 7/16-14 Jam Nut |
| 21 | 1 | 152-56A | Eccentric Adjuster Screw |
| 22 | 4 | 2AL1.500-12SL | 1⁄4-20 x 1.500” ARP Bolt |
| 23 | 1 | 2AL.750-3SL | 1⁄4-20 x .750” ARP Bolt |
| 24 | 1 | PBT-GAS | Gasket, Top Cover |
| 25 | 1 | PB104N-6P | Top Cover |
| 26 | 2 | AS2035 | Shim |
| 27 | 1 | 143RRRI | 1 7/16” Internal Snap Ring |
| 28 | Differ | ******** | Shims, Countershaft, Differ For Each |
| 29 | 1 | 35020-89 | Retainer, Countershaft |
| 30 | 1 | 24256 | 5/16-18 x 1.000” Black FHCS |
| 31 | 1 | 12067B | Seal, Main Drive Gear |
| 32 | 1 | 11165A | Quad Seal |
| 33 | 1 | 33344-94S | Spacer |
| 34 | 1 | PB14-6RP | End Cap, Countershaft |
| 35 | *-* | *-* | 29 Tooth Pulley Or Sprocket |
| 36 | 1 | 35211-91B | Nut, Pulley or Sprocket |
| 37 | 1 | 40251-92A | Lock Plate |
| 38 | 2 | 23202 |
*-* = CUSTOMER PREFERENCE
BAKER RSD POWERBOX EXPLODED VIEWS
FIGURE 2BAKER POWERBOX PARTS DETAIL FIGURE 2
ITEM | QTY | PN | DESCRIPTION |
| 1 | 1 | PBE-GAS | Gasket, Starter Ear |
| 2 | 1 | 26770 | Dowel, Starter Ear |
| 3 | 1 | PB104D-56P | Starter Ear |
| 4 | 9 | 73495 | 5/16-18 x 1.000” SS SHCS |
| 5 | 1 | 66832 | O-ring, Mainshaft |
| 6 | 1 | SK-2645 | Nut, Left Side Seal |
| 7 | 1 | 12067B | Seal, Main Drive Gear |
| 8 | 2 | 1302-334PP | 3 11/32” Beveled Snap Ring |
| 9 | 2 | 6209 | Bearing, Main Drive Gear |
| 10 | 1 | 25702 | 1⁄2-20 x .250” Black Plug |
| 11 | 1 | 555-56A | Shifter Pawl Assembly |
| 12 | 1 | BK2526 | Bearing, Countershaft |
| 13 | 1 | 68010 | 7/16” Snap Ring, Shifter Pawl |
| 14 | 1 | 6497HW | Washer, Shifter Pawl |
| 15 | 1 | 12045 | Seal, Shifter Pawl |
| 16 | 1 | 33114-79 | Bushing, Shifter Pawl |
| 17 | 4 | 16583-00 | 10MM Alignment Dowel |
| 18 | 1 | 122-64 | Fork Rod, 6.250” Long |
| 19 | 1 | 191-OD6R | Shift Fork, # 1 OD6R |
| 20 | 1 | 192-OD6R | Shift Fork, # 2 OD6R |
| 21 | 1 | 193-OD6R | Shift Fork, # 3 OD6R |
| 22 | 1 | 66808 | O-Ring, Buna # 014 |
| 23 | 1 | 132-56R | Spacer, Speedo, .120” Thick |
| 24 | 1 | 108-6EP | Plug, Speed Sensor |
| 25 | 1 | 73753 | 1⁄4-20 x .625” SS BHCS |
| 26 | 1 | See Figure 3 | OD6R Gearset Assembly |
| 27 | 1 | 37088-90 | Clutch Release Rod |
| 28 | 8 | 3AG1.500-12CL | 5/16-18 x 1.500” ARP Bolt |
| 29 | 2 | 51740-001 | 3/8-24 Zero Leak Plug |
| 30 | 1 | PBR104-6P | RSD Bearing Door |
| 31 | 1 | 22S-S06 | 9/16-18 Zero Leak Plug |
| 32 | 1 | PBD-GAS | Gasket, Bearing Door |
| 33 | 5 | 11733A | Stud, Transmission Case |
| 34 | 1 | PBR104-56P | Transmission Case |
| 35 | 1 | 12035B | Seal, Main Drive Gear |
| 36 | 3 | HK2520 | Bearing, Main Drive Gear / Case |
| 37 | 1 | 61005M | 5th Gear, Main Drive |
BAKER RSD POWERBOX EXPLODED VIEWS
FIGURE 3ITEM | QTY | PN | DESCRIPTION |
| 1 | 1 | OD6R-2M / OD6R-2M208 | 2nd Gear, Mainshaft |
| 2 | 5 | 11067A | Retaining Ring |
| 3 | 6 | 6003B | Thrust Washer |
| 4 | 1 | OD6R-3M | 3rd Gear, Mainshaft |
| 5 | 5 | 8876A | Bearing, Caged Needle |
| 6 | 1 | OD6R-4M | 4th Gear, Mainshaft |
| 7 | 1 | DD6-4C5 | Dog Clutch |
| 8 | 1 | OD6R-6M | 6th Gear, Mainshaft |
| 9 | 1 | SK-2644 | Collet, Mainshaft |
| 10 | 1 | OD6R-MS / OD6R-MS282 | Mainshaft |
| 11 | 1 | OD6R-CS | Countershaft |
| 12 | 1 | OD6R-4C | 4th Gear, Countershaft |
| 13 | 1 | OD6R-1C / OD6R-1C282 | 1st Gear, Countershaft |
| 14 | 1 | OD6R-3C | 3rd Gear, Countershaft |
| 15 | 1 | OD6R-2C / OD6R-2C208 | 2nd Gear, Countershaft |
| 16 | 1 | 61005C | 5th Gear, Countershaft |
| 17 | 1 | 15162 | Washer, .062” Thick Hardened |
Download PDF - PowerBox RSD exploded views and Specs: Click Here
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